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Electrical Safety - Construction
2.
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Electricity - The Dangers
• About 5 workers are
electrocuted every week
• Causes 12% of young
worker workplace deaths
• Takes very little
electricity to cause harm
• Significant risk of causing
fires
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Electricity – How it Works
• Electricity is the flow of
energy from one place to
another
• Requires a source of power:
usually a generating station
• A flow of electrons (current)
travels through a conductor
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Electrical Injuries
There are four main types of electrical injuries:
• Direct:
Electrocution
Death due to electrical shock
Burns
• Indirect - Falls
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Electrical Shock
An electrical shock is received when electrical
current passes through the body.
You will get an electrical shock if a part of your
body completes an electrical circuit by…
• Touching a live wire and an electrical ground, or
• Touching a live wire and another wire at a
different voltage.
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Shock Severity
• Severity of the shock depends on:
Path of current through the
body
Amount of current flowing
through the body (amps)
Duration of the shocking
current through the body,
• LOW VOLTAGE DOES NOT
MEAN LOW HAZARD
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Burns
• Most common shock-related
injury
• Occurs when you touch
electrical wiring or equipment
that is improperly used or
maintained
• Typically occurs on hands
• Very serious injury that
needs immediate attention
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Falls
• Electric shock can also
cause indirect injuries
• Workers in elevated
locations who experience
a shock may fall,
resulting in serious injury
or death
9.
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Electrical Hazards and How to
Control Them
Electrical accidents are
caused by a combination
of three factors:
Unsafe equipment
and/or installation,
Workplaces made
unsafe by the
environment, and
Unsafe work practices.
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Hazard – Exposed Electrical Parts
Cover removed from wiring or breaker box
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Control – Isolate Electrical Parts
• Use guards or
barriers
• Replace covers
Guard live parts of electric
equipment operating at 50 volts or
more against accidental contact
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Hazard - Overhead Power Lines
• Usually not insulated
• Examples of equipment that
can contact power lines:
Crane
Ladder
Scaffold
Backhoe
Scissors lift
Raised dump truck bed
Aluminum paint roller
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Control - Overhead Power Lines
• Stay at least 10 feet away
• Post warning signs
• Assume that lines are
energized
• Use wood or fiberglass
ladders, not metal
• Power line workers need
special training & PPE
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Hazard – Damaged Cords
• Cords can be damaged by:
Aging
Door or window edges
Abrasion from adjacent
materials
Activity in the area
• Improper use can cause
shocks, burns or fire
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Grounding
Grounding creates a low-
resistance path from a tool
to the earth to disperse
unwanted current.
When a short or lightning
occurs, energy flows to the
ground, protecting you
from electrical shock,
injury and death.
17.
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Hazard – Improper Grounding
• Tools plugged into
improperly grounded
circuits may become
energized
• Broken wire or plug on
extension cord
• Some of the most
frequently violated OSHA
standards
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Control – Use GFCI (ground-fault
circuit interrupter)
• Protects you from shock
• Detects difference in current
between the black and white wires
• If ground fault detected, GFCI
shuts off electricity in 1/40th
of a
second
• Use GFCI’s on all 120-volt, single-
phase, 15- and 20-ampere
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Power Tool Requirements
• Have a three-wire cord with
ground plugged into a
grounded receptacle, or
• Be double insulated, or
• Be powered by a low-voltage
isolation transformer
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Preventing Electrical Hazards - Tools
• Inspect tools before use
• Use the right tool
correctly
• Protect your tools
• Use double insulated
tools
Double Insulated marking
21.
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Clues that Electrical Hazards Exist
• Tripped circuit breakers or
blown fuses
• Warm tools, wires, cords,
connections, or junction
boxes
• GFCI that shuts off a circuit
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Preventing Electrical Hazards -
Planning
• Plan your work with others
• Plan to avoid falls
• Plan to lock-out and tag-
out equipment
• Remove jewelry
• Avoid wet conditions and
overhead power lines
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Avoid Wet Conditions
• If you touch a live wire or other
electrical component while standing
in even a small puddle of water you’ll
get a shock.
• Wet clothing, high humidity increase
your chances of being electrocuted.
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Preventing Electrical Hazards - PPE
• Proper foot protection
(not tennis shoes)
• Rubber insulating
gloves, hoods, sleeves,
matting, and blankets
• Hard hat (insulated -
nonconductive)
25.
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Training
• Deenergize electric equipment before
inspecting or repairing
• Using cords, cables, and electric tools that
are in good repair
• Lockout / Tagout recognition and procedures
• Use appropriate protective equipment
Train employees working with electric
equipment in safe work practices, including:
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Summary
Electrical equipment must be:
Listed and labeled
Free from hazards
Used in the proper manner
If you use electrical tools you must be:
Protected from electrical shock
Provided necessary safety equipment
Editor's Notes
#1 1926 Subpart K ‑ Electrical
This presentation is designed to assist trainers conducting OSHA 10-hour Construction Industry outreach training for workers. Since workers are the target audience, this presentation emphasizes hazard identification, avoidance, and control – not standards. No attempt has been made to treat the topic exhaustively. It is essential that trainers tailor their presentations to the needs and understanding of their audience.
This presentation is not a substitute for any of the provisions of the Occupational Safety and Health Act of 1970 or for any standards issued by the U.S. Department of Labor. Mention of trade names, commercial products, or organizations does not imply endorsement by the U.S. Department of Labor.
This presentation addresses electrical safety requirements that are necessary for the safety of construction employees and is divided into major divisions as follows:
Overview. Includes why electricity is dangerous and how it works.
Hazard / Controls. Covers the main hazards and explains the best ways to prevent these hazards from occurring.
General Planning and Controls.
#2 Whenever you work with power tools or electrical circuits there is a risk of electrical hazards, especially electrical shock. Risks are increased at construction sites because many jobs involve electric power tools.
Electrical trades workers must pay special attention to electrical hazards because they work on electrical circuits. Coming in contact with an electrical voltage can cause current to flow through the body, resulting in electrical shock and burns. Serious injury or even death may occur.
Electricity has long been recognized as a serious workplace hazard, exposing employees to electric shock, electrocution, burns, fires, and explosions. In 1999, for example, 278 workers died from electrocutions at work, accounting for almost 5 percent of all on-the-job fatalities that year, according to the Bureau of Labor Statistics. What makes these statistics more tragic is that most of these fatalities could have been easily avoided.
#3 Operating an electric switch is like turning on a water faucet.
Behind the faucet (or switch) there is a source of water (or electricity) with a way to transport it, and pressure to make it flow. The faucet’s water source is a reservoir or pumping station. A pump provides enough pressure for the water to travel through the pipes. For electricity the source is the power generating station. A generator provides the pressure (voltage) for the electrical current to travel through electric conductors (wires).
Volts – the electrical pressure (measure of electrical force)
Amps – the volume or intensity of the electrical flow
Watts – the power consumed
#4 When an electrical shock enters the body it may produce different types of injuries. Electrocution results in internal and external injury to body parts or the entire body – often resulting in death. After receiving a “jolt” of electricity all or part of the body may be temporarily paralyzed and this may cause loss of grip or stability. A person may also involuntarily move as a result of receiving an electrical shock, resulting in a fall. Internal or external burns may result from contact with electricity.
#5 Electricity travels in closed circuits, and its normal route is through a conductor. Electric shock occurs when the body becomes a part of the circuit.
Grounding is a physical connection to the earth, which is at zero volts.
The metal parts of electric tools and machines may become energized if there is a break in the insulation of the tool or machine wiring. A worker using these tools and machines is made less vulnerable to electric shock when there is a low-resistance path from the metallic case of the tool or machine to the ground. This is done through the use of an equipment grounding conductor—a low-resistance wire that causes the unwanted current to pass directly to the ground, thereby greatly reducing the amount of current passing through the body of the person in contact with the tool or machine.
#6 Other factors that may affect the severity of the shock are:
- The voltage of the current.
- The presence of moisture
- The general health of the person prior to the shock.
Low voltages can be extremely dangerous because, all other factors being equal, the degree of injury increases the longer the body is in contact with the circuit.
The resistance of the body varies based on:
The amount of moisture on the skin (less moisture = more resistance)
The size of the area of contact (smaller area = more resistance)
The pressure applied to the contact point (less pressure = more resistance)
Muscular structure (less muscle = less resistance)
#7 Shock-related injuries include burns, internal injuries, and injuries due to
involuntary muscle contractions.
The most common shock-related injury is a burn. Burns suffered in electrical incidents may be one or more of the following three types.
Electrical burns cause tissue damage, and are the result of heat generated by the flow of electrical current through the body. These are one of the most serious injuries you can receive and require immediate attention.
Arc or Flash burns are caused by high temperatures near the body produced by an electrical arc or explosion. Attend to them immediately.
Thermal contact burns occur when skin comes in contact with overheated electric equipment, or when clothing is ignited by an electrical incident.
#9 Electrical shocks, fires, or falls result from these hazards:
Exposed electrical parts
Overhead power lines
Inadequate wiring
Defective insulation
Improper grounding
Overloaded circuits
Wet conditions
Damaged tools and equipment
Improper PPE
#11 Reference 1926.403(i)(2)
Except as required or permitted elsewhere in the subpart, live parts of electric equipment operating at 50 volts or more shall be guarded against accidental contact by cabinets or other forms of enclosures, or by any of the following means:
* By location in a room, vault, or similar enclosure that is accessible only to qualified persons.
* By partitions or screens so arranged that only qualified persons will have access to the space within reach of the live parts. Any openings in such partitions or screens shall be so sized and located that persons are not likely to come into accidental contact with the live parts or to bring conducting objects into contact with them.
* By location on a balcony, gallery, or platform so elevated and arranged as to exclude unqualified persons.
* By elevation of 8 feet or more above the floor or other working surface and so installed as to exclude unqualified persons.
#12 Overhead and buried power lines are especially hazardous because they carry extremely high voltage. Fatal electrocution is the main risk, but burns and falls from elevation are also hazards. Using tools and equipment that can contact power lines increases the risk.
More than half of all electrocutions are caused by direct worker contact with energized powerlines. Powerline workers must be especially aware of the dangers of overhead lines. In the past, 80% of all lineman deaths were caused by contacting a live wire with a bare hand. Due to such incidents, all linemen now wear special rubber gloves that protect them up to 34,500 volts. Today, most electrocutions involving overhead powerlines are caused by failure to maintain proper work distances.
Overhead power lines must be deenergized and grounded by the owner or operator of the lines, or other protective measures must be provided before work is started. Protective measures (such as guarding or insulating the lines) must be designed to prevent contact with the lines.
PPE may consist of rubber insulating gloves, hoods, sleeves, matting, blankets, line hose, and industrial protective helmets.
#13 1926.416(a)
How Do I Avoid Hazards?
-- Look for overhead power lines and buried power line indicators. Post warning signs.
-- Contact utilities for buried power line locations.
-- Stay at least 10 feet away from overhead power lines.
-- Unless you know otherwise, assume that overhead lines are energized.
-- Get the owner or operator of the lines to de-energize and ground lines when working near them.
-- Other protective measures include guarding or insulating the lines.
-- Use non-conductive wood or fiberglass ladders when working near power lines.
#14 Extension cords may have damaged insulation. Sometimes the insulation inside an electrical tool or appliance is damaged. When insulation is damaged, exposed metal parts may become energized if a live wire inside touches them. Electric hand tools that are old, damaged, or misused may have damaged insulation inside. If you touch damaged power tools or other equipment, you will receive a shock. You are more likely to receive a shock if the tool is not grounded or double-insulated.
#15 Reference 1926.405(a)(2)(ii)(I)
The normal wear and tear on extension and flexible cords at your site can loosen or expose wires, creating hazardous conditions. Cords that are not 3-wire type, not designed for hard-usage, or that have been modified, increase your risk of contacting electrical current.
#16 Grounding is a secondary method of preventing electrical shock.
Grounded electrical systems are usually connected to a grounding rod that is placed 6-8 feet deep into the earth.
Grounded - connected to earth or to some conducting body that serves in place of the earth.
Grounded, effectively (Over 600 volts, nominal.) Permanently connected to earth through a ground connection of sufficiently low impedance and having sufficient ampacity that ground fault current which may occur cannot build up to voltages dangerous to personnel.
Grounded conductor. A system or circuit conductor that is intentionally grounded.
Grounding conductor. A conductor used to connect equipment or the grounded circuit of a wiring system to a grounding electrode or electrodes.
#17 The most frequently violated OSHA electrical regulation is improper grounding of equipment and circuitry. The metal parts of an electrical wiring system that we touch (switch plates, ceiling light fixtures, conduit, etc.) should be grounded and at 0 volts. If the system is not grounded properly, these parts may become energized. Metal parts of motors, appliances, or electronics that are plugged into improperly grounded circuits may be energized. When a circuit is not grounded properly, a hazard exists because unwanted voltage cannot be safely eliminated. If there is no safe path to ground for fault currents, exposed metal parts in damaged appliances can become energized.
Extension cords may not provide a continuous path to ground because of a broken ground wire or plug.
Electrical systems are often grounded to metal water pipes that serve as a continuous path to ground. If plumbing is used as a path to ground for fault current, all pipes must be made of conductive material (a type of metal). Many electrocutions and fires occur because (during renovation or repair) parts of metal plumbing are replaced with plastic pipe, which does not conduct electricity.
#18 Reference 1926.404(b)(1)(i)
GFCI:
Matches the amount of current going to an electrical device against the amount of current returning from the device.
Interrupts the electric power within as little as 1/40 of a second when the amount of current going differs from the amount returning by about 5 mA
Must be tested to ensure it is working correctly.
NEC requires GFCI’s be used in these high-risk situations:
Electricity is used near water.
The user of electrical equipment is grounded (by touching grounded material).
Circuits are providing power to portable tools or outdoor receptacles.
Temporary wiring or extension cords are used.
There is one disadvantage to grounding: a break in the grounding system may occur without the user's knowledge. Using a ground-fault circuit interrupter (GFCI) is one way of overcoming grounding deficiencies.
#19 Common Examples of Misused Equipment = OSHA Violations
* Using multi-receptacle boxes designed to be mounted by fitting them with a power cord and placing them on the floor.
* Fabricating extension cords with ROMEX® wire.
* Using equipment outdoors that is labeled for use only in dry, indoor locations.
* Attaching ungrounded, two-prong adapter plugs to three-prong cords and tools.
* Using circuit breakers or fuses with the wrong rating for over-current protection, e.g. using a 30-amp breaker in a system with 15- or 20-amp receptacles. Protection is lost because it will not trip when the system's load has been exceeded.
* Using modified cords or tools, e.g., removing ground prongs, face plates, insulation, etc.
* Using cords or tools with worn insulation or exposed wires.
#20 * Use tools and equipment according to the instructions included in their listing, labeling or certification.
* Visually inspect all electrical equipment before use. Remove from service any equipment with frayed cords, missing ground prongs, cracked tool casings, etc. Apply a warning tag to any defective tool and do not use it until the problem has been corrected.
#21 There are “clues” that electrical hazards exist. For example, if a GFCI keeps tripping while you are using a power tool, there is a problem. Don’t keep resetting the GFCI and continue to work. You must evaluate the “clue” and decide what action should be taken to control the hazard.
There are a number of other conditions that indicate a hazard.
Tripped circuit breakers and blown fuses show that too much current is flowing in a circuit. This could be due to several factors, such as malfunctioning equipment or a short between conductors. You need to determine the cause in order to control the hazard.
An electrical tool, appliance, wire, or connection that feels warm may indicate too much current in the circuit or equipment. You need to evaluate the situation and determine your risk.
An extension cord that feels warm may indicate too much current for the wire size of the cord. You must decide when action needs to be taken.
A cable, fuse box, or junction box that feels warm may indicate too much current in the circuits.
A burning odor may indicate overheated insulation.
Worn, frayed, or damaged insulation around any wire or other conductor is an electrical hazard because the conductors could be exposed. Contact with an exposed wire could cause a shock. Damaged insulation could cause a short, leading to arcing or a fire. Inspect all insulation for scrapes and breaks. You need to evaluate the seriousness of any damage you find and decide how to deal with the hazard.
A GFCI that trips indicates there is current leakage from the circuit First, you must decide the probable cause of the leakage by recognizing any contributing hazards. Then, you must decide what action needs to be taken.
#22 Make your environment safer by doing the following:
Lock and tag out circuits and machines.
Prevent overloaded wiring by using the right size and type of wire.
Prevent exposure to live electrical parts by isolating them.
Prevent exposure to live wires and parts by using insulation.
Prevent shocking currents from electrical systems and tools by grounding them.
Prevent shocking currents by using GFCI’s.
Prevent too much current in circuits by using overcurrent protection devices.
#23 A damaged tool may not be grounded properly, so the housing of the tool may be energized, causing you to receive a shock.
Improperly grounded metal switch plates and ceiling lights are especially hazardous in wet conditions. If you touch a live electrical component with an uninsulated hand tool, you are more likely to receive a shock when standing in water. But remember: you don’t have to be standing in water to be electrocuted. Wet clothing, high humidity, and perspiration also increase your chances of being electrocuted.
Use extra caution when working with electricity when water is present in the environment or on the skin. Pure water is a poor conductor, but small amounts of impurities, like salt and acid (both are in perspiration), make it a ready conductor.
#24 Personal protective equipment (PPE) should always be the last line of defense against a hazard. If the hazard is unavoidable, and cannot be addressed in any other safe manner, then employees must be fitted with proper PPE.
Safety shoes should be nonconductive and protect your feet from completing an electrical circuit to ground. They can also protect against open circuits of up to 600 volts in dry conditions. These shoes should be used with other insulating equipment and in connection with active precautions to reduce or eliminate the potential for providing a path for hazardous electrical energy.
When it is necessary to handle or come close to wires with a potential live electrical charge, it is essential to use proper insulating PPE to protect employees from contact with the hazardous electrical energy.
Specific types of hard hats are needed when performing electrical work.
A “Class B” Electrical/Utility type hard hat protects against falling objects and high-voltage shock and burns.
#25 1926.21(b)(2)
De-energizing Electrical Equipment.
Accidental or unexpected starting of electrical equipment can cause injury or death. Before ANY inspections or repairs are made, the current must be turned off at the switch box and the switch padlocked in the OFF position. At the same time, the switch or controls of the machine or other equipment being locked out of service must be securely tagged to show which equipment or circuits are being worked on.
Employees shall be trained in and familiar with the safety-related work practices that pertain to their respective job assignments.